"There are no conductive, transparent and stretchable materials in nature, so we had to create one," says Abhijeet Bagal, a Ph.D. student in mechanical and aerospace engineering at NC State and lead author of a paper describing the work.
"Our technique uses geometry to stretch brittle materials, which is inspired by springs that we see in everyday life," Bagal says. "The only thing different is that we made it much smaller."
The researchers begin by creating a three-dimensional polymer template on a silicon substrate. The template is shaped like a series of identical, evenly spaced rectangles. The template is coated with a layer of aluminum-doped zinc oxide, which is the conducting material, and an elastic polymer is applied to the zinc oxide. The researchers then flip the whole thing over and remove the silicon and the template.
What's left behind is a series of symmetrical, zinc oxide ridges on an elastic substrate. Because both zinc oxide and the polymer are clear, the structure is transparent. And it is stretchable because the ridges of zinc oxide allow the structure to expand and contract, like the bellows of an accordion.
"We can also control the thickness of the zinc oxide layer, and have done extensive testing with layers ranging from 30 to 70 nanometers thick," says Erinn Dandley, a Ph.D. student in chemical and biomolecular engineering at NC State and co-author of the paper. "This is important because the thickness of the zinc oxide affects the structure's optical, electrical and mechanical properties."
The dimensions of each ridge in the transparent conductor directly affect the structure's stretchability. The taller each ridge is, the more stretchable the structure. This is because the structure stretches by having the two sides of a ridge bend away from each other at the base — like a person doing a split. Image courtesy of Abhijeet Bagal.